Stress-Strain Curve for Mild Steel
Mechanics of Materials · FE Reference Handbook section
Handbook notes for this section
Definitions and conditions exactly as the handbook states them.
- The slope of the linear portion of the curve equals the modulus of elasticity.
Core formulas for this FE topic
Definitions, applicability, units, assumptions and worked examples for each relation.
This section is conceptual; there are no equations to memorise.
Worked exam-style examples
The four ways this section is written on the real exam — thoughts first, then equations, then substitution.
A 25 mm diameter steel rod, 6.0 m long, carries 120 kN in tension. With E = 200 GPa, find the stress, the strain and the elongation.
Given
Find
σ, ε and δ
Start with the thinking
- Area first — every axial answer depends on it.
- Keep units consistent: N and mm give MPa directly.
Figure 1 — schematic for Elongation of a steel hanger rod
Step-by-step solution
Area — A = πd²/4 = π(25)²/4 = 491 mm²
Stress
Strain
Elongation — δ = PL/(AE) = εL = 0.00122(6,000)
Result
Why the other options are there
- δ = 0.733 mm (metres and millimetres mixed)
- σ = 61 MPa (diameter used as area)
Reference: FE Reference Handbook — Mechanics of Materials — Uniaxial loading
A steel member is fully restrained between rigid abutments and heated 40 °C. With α = 11.7 × 10⁻⁶ /°C and E = 200 GPa, what stress develops?
Given
ΔT = 40 °C
Full restraint
Find
Thermal stress σ
Start with the thinking
- Full restraint means the free thermal strain is cancelled by an equal mechanical strain.
- Length cancels out — the answer does not depend on the span.
Step-by-step solution
Free thermal strain — ε_T = αΔT = 11.7×10⁻⁶(40) = 4.68×10⁻⁴
Restraint condition
Stress
Result
Why the other options are there
- 0 MPa (free expansion assumed)
- 93.6 MPa tension (sign of restraint reversed)
Reference: FE Reference Handbook — Mechanics of Materials — Thermal deformations
A mechanics of materials problem uses Flexural stress. Given moment (M) = 3,370 kip·in; distance to extreme fiber (c) = 9.9000 in; moment of inertia (I) = 1,880 in⁴, determine the bending stress (sigma) in ksi.
Given
moment (M) = 3,370 kip·in
Find
bending stress (sigma), in ksi
Start with the thinking
- The governing relation printed in this handbook section is Flexural stress.
- Everything except sigma is given, so isolate sigma symbolically first — never rearrange after the numbers are in.
- Tabulate each given with its unit and confirm the units are consistent with the relation before substituting.
- Mechanics of Materials items reward recognising the unknown before touching a calculator.
Step-by-step solution
Step 1 — State the governing relation:
Step 2 — Rearrange the relation so that sigma stands alone on the left-hand side.
Step 3 — List the givens: moment (M) = 3,370 kip·in, distance to extreme fiber (c) = 9.9000 in, moment of inertia (I) = 1,880 in⁴.
Step 4 — Substitute the given values into the rearranged relation.
Step 5 — Evaluate:
Step 6 — Check: returning sigma = 17.7463 ksi to
reproduces the given quantities, and both sides carry the same units.
Why the other options are there
- 35.4926 — kept a factor of two that cancels in the correct rearrangement.
- 8.8731 — dropped that same factor in the other direction.
- 19.5209 — rounded an intermediate value before the final step.
Reference: FE Reference Handbook — Mechanics of Materials → Stress-Strain Curve for Mild Steel
A mechanics of materials problem uses Flexural stress. Given distance to extreme fiber (c) = 9.8000 in; moment of inertia (I) = 1,770 in⁴; bending stress (sigma) = 16.4600 ksi, determine the moment (M) in kip·in.
Given
Find
moment (M), in kip·in
Start with the thinking
- The governing relation printed in this handbook section is Flexural stress.
- Everything except M is given, so isolate M symbolically first — never rearrange after the numbers are in.
- Tabulate each given with its unit and confirm the units are consistent with the relation before substituting.
- Mechanics of Materials items reward recognising the unknown before touching a calculator.
Step-by-step solution
Step 1 — State the governing relation:
Step 2 — Rearrange the relation so that M stands alone on the left-hand side.
Step 3 — List the givens: distance to extreme fiber (c) = 9.8000 in, moment of inertia (I) = 1,770 in⁴, bending stress (sigma) = 16.4600 ksi.
Step 4 — Substitute the given values into the rearranged relation.
Step 5 — Evaluate:
Step 6 — Check: returning M = 2,973 kip·in to
reproduces the given quantities, and both sides carry the same units.
Why the other options are there
- 5,946 — kept a factor of two that cancels in the correct rearrangement.
- 1,486 — dropped that same factor in the other direction.
- 3,270 — rounded an intermediate value before the final step.
Reference: FE Reference Handbook — Mechanics of Materials → Stress-Strain Curve for Mild Steel
A mechanics of materials problem uses Flexural stress. Given moment (M) = 3,450 kip·in; moment of inertia (I) = 1,140 in⁴; bending stress (sigma) = 45.1700 ksi, determine the distance to extreme fiber (c) in in.
Given
moment (M) = 3,450 kip·in
Find
distance to extreme fiber (c), in in
Start with the thinking
- The governing relation printed in this handbook section is Flexural stress.
- Everything except c is given, so isolate c symbolically first — never rearrange after the numbers are in.
- Tabulate each given with its unit and confirm the units are consistent with the relation before substituting.
- Mechanics of Materials items reward recognising the unknown before touching a calculator.
Step-by-step solution
Step 1 — State the governing relation:
Step 2 — Rearrange the relation so that c stands alone on the left-hand side.
Step 3 — List the givens: moment (M) = 3,450 kip·in, moment of inertia (I) = 1,140 in⁴, bending stress (sigma) = 45.1700 ksi.
Step 4 — Substitute the given values into the rearranged relation.
Step 5 — Evaluate:
Step 6 — Check: returning c = 14.9257 in to
reproduces the given quantities, and both sides carry the same units.
Why the other options are there
- 29.8515 — kept a factor of two that cancels in the correct rearrangement.
- 7.4629 — dropped that same factor in the other direction.
- 16.4183 — rounded an intermediate value before the final step.
Reference: FE Reference Handbook — Mechanics of Materials → Stress-Strain Curve for Mild Steel
A mechanics of materials problem uses Flexural stress. Given moment (M) = 2,130 kip·in; distance to extreme fiber (c) = 13.1000 in; bending stress (sigma) = 42.6300 ksi, determine the moment of inertia (I) in in⁴.
Given
moment (M) = 2,130 kip·in
Find
moment of inertia (I), in in⁴
Start with the thinking
- The governing relation printed in this handbook section is Flexural stress.
- Everything except I is given, so isolate I symbolically first — never rearrange after the numbers are in.
- Tabulate each given with its unit and confirm the units are consistent with the relation before substituting.
- Mechanics of Materials items reward recognising the unknown before touching a calculator.
Step-by-step solution
Step 1 — State the governing relation:
Step 2 — Rearrange the relation so that I stands alone on the left-hand side.
Step 3 — List the givens: moment (M) = 2,130 kip·in, distance to extreme fiber (c) = 13.1000 in, bending stress (sigma) = 42.6300 ksi.
Step 4 — Substitute the given values into the rearranged relation.
Step 5 — Evaluate:
Step 6 — Check: returning I = 654.5 in⁴ to
reproduces the given quantities, and both sides carry the same units.
Why the other options are there
- 1,309 — kept a factor of two that cancels in the correct rearrangement.
- 327.3 — dropped that same factor in the other direction.
- 720.0 — rounded an intermediate value before the final step.
Reference: FE Reference Handbook — Mechanics of Materials → Stress-Strain Curve for Mild Steel
A mechanics of materials problem uses Flexural stress. Given moment (M) = 4,330 kip·in; distance to extreme fiber (c) = 14.9000 in; moment of inertia (I) = 1,750 in⁴, determine the bending stress (sigma) in ksi.
Given
moment (M) = 4,330 kip·in
Find
bending stress (sigma), in ksi
Start with the thinking
- The governing relation printed in this handbook section is Flexural stress.
- Everything except sigma is given, so isolate sigma symbolically first — never rearrange after the numbers are in.
- Tabulate each given with its unit and confirm the units are consistent with the relation before substituting.
- Mechanics of Materials items reward recognising the unknown before touching a calculator.
Step-by-step solution
Step 1 — State the governing relation:
Step 2 — Rearrange the relation so that sigma stands alone on the left-hand side.
Step 3 — List the givens: moment (M) = 4,330 kip·in, distance to extreme fiber (c) = 14.9000 in, moment of inertia (I) = 1,750 in⁴.
Step 4 — Substitute the given values into the rearranged relation.
Step 5 — Evaluate:
Step 6 — Check: returning sigma = 36.8669 ksi to
reproduces the given quantities, and both sides carry the same units.
Why the other options are there
- 73.7337 — kept a factor of two that cancels in the correct rearrangement.
- 18.4334 — dropped that same factor in the other direction.
- 40.5535 — rounded an intermediate value before the final step.
Reference: FE Reference Handbook — Mechanics of Materials → Stress-Strain Curve for Mild Steel
A mechanics of materials problem uses Flexural stress. Given distance to extreme fiber (c) = 12.2000 in; moment of inertia (I) = 1,630 in⁴; bending stress (sigma) = 55.4500 ksi, determine the moment (M) in kip·in.
Given
Find
moment (M), in kip·in
Start with the thinking
- The governing relation printed in this handbook section is Flexural stress.
- Everything except M is given, so isolate M symbolically first — never rearrange after the numbers are in.
- Tabulate each given with its unit and confirm the units are consistent with the relation before substituting.
- Mechanics of Materials items reward recognising the unknown before touching a calculator.
Step-by-step solution
Step 1 — State the governing relation:
Step 2 — Rearrange the relation so that M stands alone on the left-hand side.
Step 3 — List the givens: distance to extreme fiber (c) = 12.2000 in, moment of inertia (I) = 1,630 in⁴, bending stress (sigma) = 55.4500 ksi.
Step 4 — Substitute the given values into the rearranged relation.
Step 5 — Evaluate:
Step 6 — Check: returning M = 7,408 kip·in to
reproduces the given quantities, and both sides carry the same units.
Why the other options are there
- 14,817 — kept a factor of two that cancels in the correct rearrangement.
- 3,704 — dropped that same factor in the other direction.
- 8,149 — rounded an intermediate value before the final step.
Reference: FE Reference Handbook — Mechanics of Materials → Stress-Strain Curve for Mild Steel
A mechanics of materials problem uses Flexural stress. Given moment (M) = 1,040 kip·in; moment of inertia (I) = 1,260 in⁴; bending stress (sigma) = 27.1300 ksi, determine the distance to extreme fiber (c) in in.
Given
moment (M) = 1,040 kip·in
Find
distance to extreme fiber (c), in in
Start with the thinking
- The governing relation printed in this handbook section is Flexural stress.
- Everything except c is given, so isolate c symbolically first — never rearrange after the numbers are in.
- Tabulate each given with its unit and confirm the units are consistent with the relation before substituting.
- Mechanics of Materials items reward recognising the unknown before touching a calculator.
Step-by-step solution
Step 1 — State the governing relation:
Step 2 — Rearrange the relation so that c stands alone on the left-hand side.
Step 3 — List the givens: moment (M) = 1,040 kip·in, moment of inertia (I) = 1,260 in⁴, bending stress (sigma) = 27.1300 ksi.
Step 4 — Substitute the given values into the rearranged relation.
Step 5 — Evaluate:
Step 6 — Check: returning c = 32.8690 in to
reproduces the given quantities, and both sides carry the same units.
Why the other options are there
- 65.7381 — kept a factor of two that cancels in the correct rearrangement.
- 16.4345 — dropped that same factor in the other direction.
- 36.1559 — rounded an intermediate value before the final step.
Reference: FE Reference Handbook — Mechanics of Materials → Stress-Strain Curve for Mild Steel
A mechanics of materials problem uses Flexural stress. Given moment (M) = 1,110 kip·in; distance to extreme fiber (c) = 5.2000 in; bending stress (sigma) = 43.3500 ksi, determine the moment of inertia (I) in in⁴.
Given
moment (M) = 1,110 kip·in
Find
moment of inertia (I), in in⁴
Start with the thinking
- The governing relation printed in this handbook section is Flexural stress.
- Everything except I is given, so isolate I symbolically first — never rearrange after the numbers are in.
- Tabulate each given with its unit and confirm the units are consistent with the relation before substituting.
- Mechanics of Materials items reward recognising the unknown before touching a calculator.
Step-by-step solution
Step 1 — State the governing relation:
Step 2 — Rearrange the relation so that I stands alone on the left-hand side.
Step 3 — List the givens: moment (M) = 1,110 kip·in, distance to extreme fiber (c) = 5.2000 in, bending stress (sigma) = 43.3500 ksi.
Step 4 — Substitute the given values into the rearranged relation.
Step 5 — Evaluate:
Step 6 — Check: returning I = 133.1 in⁴ to
reproduces the given quantities, and both sides carry the same units.
Why the other options are there
- 266.3 — kept a factor of two that cancels in the correct rearrangement.
- 66.5744 — dropped that same factor in the other direction.
- 146.5 — rounded an intermediate value before the final step.
Reference: FE Reference Handbook — Mechanics of Materials → Stress-Strain Curve for Mild Steel