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Engineering Strain

Mechanics of Materials · FE Reference Handbook section

Mechanics of Materials
4 formulas
10 exam-style examples
~53 min
All Mechanics of Materials lectures

Core formulas for this FE topic

Definitions, applicability, units, assumptions and worked examples for each relation.

Worked exam-style examples

The four ways this section is written on the real exam — thoughts first, then equations, then substitution.

Example 1
Thermal stress in a restrained member

A steel member is fully restrained between rigid abutments and heated 40 °C. With α = 11.7 × 10⁻⁶ /°C and E = 200 GPa, what stress develops?

Given

  • ΔT = 40 °C

  • α=11.7×10−6/∘C\alpha = 11.7 \times 10^{-6} /^{\circ}C
  • E=200GPaE = 200 GPa
  • Full restraint

Find

Thermal stress σ

Start with the thinking

  • Full restraint means the free thermal strain is cancelled by an equal mechanical strain.
  • Length cancels out — the answer does not depend on the span.

Step-by-step solution

  1. Free thermal strain — ε_T = αΔT = 11.7×10⁻⁶(40) = 4.68×10⁻⁴

  2. Restraint condition

    εmech=−εT\varepsilon_mech = -\varepsilon_T
  3. Stress

    σ=Eε=200,000(4.68×10−4)\sigma = E\varepsilon = 200,000(4.68\times10^{-4})
  4. Result

    σ=93.6MPacompression\sigma = 93.6 MPa compression
Answer:
σ=93.6MPacompression\sigma = 93.6 MPa compression

Why the other options are there

  • 0 MPa (free expansion assumed)
  • 93.6 MPa tension (sign of restraint reversed)

Reference: FE Reference Handbook — Mechanics of Materials — Thermal deformations

Example 2
Axial stress and elongation of a steel rod — Engineering Strain

A steel rod of area 4.50 in² and length 274 in. carries 47 kip of tension. Find the stress and elongation (E = 29,000 ksi).

Given

  • P=47kipP = 47 kip
  • A=4.50in2A = 4.50 in^{2}
  • L=274inL = 274 in
  • E=29,000ksiE = 29,000 ksi

Find

σ and δ

Start with the thinking

  • Stress is load over area; deformation adds length and stiffness.
  • Keep kips and inches so ksi comes out directly.

Step-by-step solution

  1. Stress

    σ=P/A\sigma = P/A
  2. Substituting

    σ=47/4.50=10.44ksi\sigma = 47/4.50 = 10.44 ksi
  3. Elongation

    δ=PL/(AE)\delta = PL/(AE)
  4. Substituting

    δ=47(274)/(4.50×29,000)\delta = 47(274)/(4.50 \times 29,000)
  5. Evaluate

    δ=0.0987in\delta = 0.0987 in
  6. Strain check

    ε=δ/L=0.000360=σ/E=0.000360✓\varepsilon = \delta/L = 0.000360 = \sigma/E = 0.000360 ✓
Answer:

σ ≈ 10.44 ksi; δ ≈ 0.099 in.

Why the other options are there

  • 10,444 ksi (psi/ksi confusion)
  • 2,862 in. (E omitted)

Reference: FE Reference Handbook — Mechanics of Materials → Engineering Strain

Example 3
Axial stress and elongation of a steel rod — Engineering Strain (2)

A steel rod of area 2.50 in² and length 237 in. carries 105 kip of tension. Find the stress and elongation (E = 29,000 ksi).

Given

  • P=105kipP = 105 kip
  • A=2.50in2A = 2.50 in^{2}
  • L=237inL = 237 in
  • E=29,000ksiE = 29,000 ksi

Find

σ and δ

Start with the thinking

  • Stress is load over area; deformation adds length and stiffness.
  • Keep kips and inches so ksi comes out directly.

Step-by-step solution

  1. Stress

    σ=P/A\sigma = P/A
  2. Substituting

    σ=105/2.50=42.00ksi\sigma = 105/2.50 = 42.00 ksi
  3. Elongation

    δ=PL/(AE)\delta = PL/(AE)
  4. Substituting

    δ=105(237)/(2.50×29,000)\delta = 105(237)/(2.50 \times 29,000)
  5. Evaluate

    δ=0.3432in\delta = 0.3432 in
  6. Strain check

    ε=δ/L=0.001448=σ/E=0.001448✓\varepsilon = \delta/L = 0.001448 = \sigma/E = 0.001448 ✓
Answer:

σ ≈ 42.00 ksi; δ ≈ 0.343 in.

Why the other options are there

  • 42,000 ksi (psi/ksi confusion)
  • 9,954 in. (E omitted)

Reference: FE Reference Handbook — Mechanics of Materials → Engineering Strain

Example 4
Axial stress and elongation of a steel rod — Engineering Strain (3)

A steel rod of area 2.25 in² and length 256 in. carries 93 kip of tension. Find the stress and elongation (E = 29,000 ksi).

Given

  • P=93kipP = 93 kip
  • A=2.25in2A = 2.25 in^{2}
  • L=256inL = 256 in
  • E=29,000ksiE = 29,000 ksi

Find

σ and δ

Start with the thinking

  • Stress is load over area; deformation adds length and stiffness.
  • Keep kips and inches so ksi comes out directly.

Step-by-step solution

  1. Stress

    σ=P/A\sigma = P/A
  2. Substituting

    σ=93/2.25=41.33ksi\sigma = 93/2.25 = 41.33 ksi
  3. Elongation

    δ=PL/(AE)\delta = PL/(AE)
  4. Substituting

    δ=93(256)/(2.25×29,000)\delta = 93(256)/(2.25 \times 29,000)
  5. Evaluate

    δ=0.3649in\delta = 0.3649 in
  6. Strain check

    ε=δ/L=0.001425=σ/E=0.001425✓\varepsilon = \delta/L = 0.001425 = \sigma/E = 0.001425 ✓
Answer:

σ ≈ 41.33 ksi; δ ≈ 0.365 in.

Why the other options are there

  • 41,333 ksi (psi/ksi confusion)
  • 10,581 in. (E omitted)

Reference: FE Reference Handbook — Mechanics of Materials → Engineering Strain

Example 5
Axial stress and elongation of a steel rod — Engineering Strain (4)

A steel rod of area 3.50 in² and length 134 in. carries 62 kip of tension. Find the stress and elongation (E = 29,000 ksi).

Given

  • P=62kipP = 62 kip
  • A=3.50in2A = 3.50 in^{2}
  • L=134inL = 134 in
  • E=29,000ksiE = 29,000 ksi

Find

σ and δ

Start with the thinking

  • Stress is load over area; deformation adds length and stiffness.
  • Keep kips and inches so ksi comes out directly.

Step-by-step solution

  1. Stress

    σ=P/A\sigma = P/A
  2. Substituting

    σ=62/3.50=17.71ksi\sigma = 62/3.50 = 17.71 ksi
  3. Elongation

    δ=PL/(AE)\delta = PL/(AE)
  4. Substituting

    δ=62(134)/(3.50×29,000)\delta = 62(134)/(3.50 \times 29,000)
  5. Evaluate

    δ=0.0819in\delta = 0.0819 in
  6. Strain check

    ε=δ/L=0.000611=σ/E=0.000611✓\varepsilon = \delta/L = 0.000611 = \sigma/E = 0.000611 ✓
Answer:

σ ≈ 17.71 ksi; δ ≈ 0.082 in.

Why the other options are there

  • 17,714 ksi (psi/ksi confusion)
  • 2,374 in. (E omitted)

Reference: FE Reference Handbook — Mechanics of Materials → Engineering Strain

Example 6
Axial stress and elongation of a steel rod — Engineering Strain (5)

A steel rod of area 5.25 in² and length 154 in. carries 55 kip of tension. Find the stress and elongation (E = 29,000 ksi).

Given

  • P=55kipP = 55 kip
  • A=5.25in2A = 5.25 in^{2}
  • L=154inL = 154 in
  • E=29,000ksiE = 29,000 ksi

Find

σ and δ

Start with the thinking

  • Stress is load over area; deformation adds length and stiffness.
  • Keep kips and inches so ksi comes out directly.

Step-by-step solution

  1. Stress

    σ=P/A\sigma = P/A
  2. Substituting

    σ=55/5.25=10.48ksi\sigma = 55/5.25 = 10.48 ksi
  3. Elongation

    δ=PL/(AE)\delta = PL/(AE)
  4. Substituting

    δ=55(154)/(5.25×29,000)\delta = 55(154)/(5.25 \times 29,000)
  5. Evaluate

    δ=0.0556in\delta = 0.0556 in
  6. Strain check

    ε=δ/L=0.000361=σ/E=0.000361✓\varepsilon = \delta/L = 0.000361 = \sigma/E = 0.000361 ✓
Answer:

σ ≈ 10.48 ksi; δ ≈ 0.056 in.

Why the other options are there

  • 10,476 ksi (psi/ksi confusion)
  • 1,613 in. (E omitted)

Reference: FE Reference Handbook — Mechanics of Materials → Engineering Strain

Example 7
Axial stress and elongation of a steel rod — Engineering Strain (6)

A steel rod of area 4.50 in² and length 143 in. carries 47 kip of tension. Find the stress and elongation (E = 29,000 ksi).

Given

  • P=47kipP = 47 kip
  • A=4.50in2A = 4.50 in^{2}
  • L=143inL = 143 in
  • E=29,000ksiE = 29,000 ksi

Find

σ and δ

Start with the thinking

  • Stress is load over area; deformation adds length and stiffness.
  • Keep kips and inches so ksi comes out directly.

Step-by-step solution

  1. Stress

    σ=P/A\sigma = P/A
  2. Substituting

    σ=47/4.50=10.44ksi\sigma = 47/4.50 = 10.44 ksi
  3. Elongation

    δ=PL/(AE)\delta = PL/(AE)
  4. Substituting

    δ=47(143)/(4.50×29,000)\delta = 47(143)/(4.50 \times 29,000)
  5. Evaluate

    δ=0.0515in\delta = 0.0515 in
  6. Strain check

    ε=δ/L=0.000360=σ/E=0.000360✓\varepsilon = \delta/L = 0.000360 = \sigma/E = 0.000360 ✓
Answer:

σ ≈ 10.44 ksi; δ ≈ 0.052 in.

Why the other options are there

  • 10,444 ksi (psi/ksi confusion)
  • 1,494 in. (E omitted)

Reference: FE Reference Handbook — Mechanics of Materials → Engineering Strain

Example 8
Axial stress and elongation of a steel rod — Engineering Strain (7)

A steel rod of area 6.75 in² and length 77 in. carries 47 kip of tension. Find the stress and elongation (E = 29,000 ksi).

Given

  • P=47kipP = 47 kip
  • A=6.75in2A = 6.75 in^{2}
  • L=77inL = 77 in
  • E=29,000ksiE = 29,000 ksi

Find

σ and δ

Start with the thinking

  • Stress is load over area; deformation adds length and stiffness.
  • Keep kips and inches so ksi comes out directly.

Step-by-step solution

  1. Stress

    σ=P/A\sigma = P/A
  2. Substituting

    σ=47/6.75=6.96ksi\sigma = 47/6.75 = 6.96 ksi
  3. Elongation

    δ=PL/(AE)\delta = PL/(AE)
  4. Substituting

    δ=47(77)/(6.75×29,000)\delta = 47(77)/(6.75 \times 29,000)
  5. Evaluate

    δ=0.0185in\delta = 0.0185 in
  6. Strain check

    ε=δ/L=0.000240=σ/E=0.000240✓\varepsilon = \delta/L = 0.000240 = \sigma/E = 0.000240 ✓
Answer:

σ ≈ 6.96 ksi; δ ≈ 0.018 in.

Why the other options are there

  • 6,963 ksi (psi/ksi confusion)
  • 536.1 in. (E omitted)

Reference: FE Reference Handbook — Mechanics of Materials → Engineering Strain

Example 9
Axial stress and elongation of a steel rod — Engineering Strain (8)

A steel rod of area 2.00 in² and length 197 in. carries 116 kip of tension. Find the stress and elongation (E = 29,000 ksi).

Given

  • P=116kipP = 116 kip
  • A=2.00in2A = 2.00 in^{2}
  • L=197inL = 197 in
  • E=29,000ksiE = 29,000 ksi

Find

σ and δ

Start with the thinking

  • Stress is load over area; deformation adds length and stiffness.
  • Keep kips and inches so ksi comes out directly.

Step-by-step solution

  1. Stress

    σ=P/A\sigma = P/A
  2. Substituting

    σ=116/2.00=58.00ksi\sigma = 116/2.00 = 58.00 ksi
  3. Elongation

    δ=PL/(AE)\delta = PL/(AE)
  4. Substituting

    δ=116(197)/(2.00×29,000)\delta = 116(197)/(2.00 \times 29,000)
  5. Evaluate

    δ=0.3940in\delta = 0.3940 in
  6. Strain check

    ε=δ/L=0.002000=σ/E=0.002000✓\varepsilon = \delta/L = 0.002000 = \sigma/E = 0.002000 ✓
Answer:

σ ≈ 58.00 ksi; δ ≈ 0.394 in.

Why the other options are there

  • 58,000 ksi (psi/ksi confusion)
  • 11,426 in. (E omitted)

Reference: FE Reference Handbook — Mechanics of Materials → Engineering Strain

Example 10
Axial stress and elongation of a steel rod — Engineering Strain (9)

A steel rod of area 7.50 in² and length 169 in. carries 116 kip of tension. Find the stress and elongation (E = 29,000 ksi).

Given

  • P=116kipP = 116 kip
  • A=7.50in2A = 7.50 in^{2}
  • L=169inL = 169 in
  • E=29,000ksiE = 29,000 ksi

Find

σ and δ

Start with the thinking

  • Stress is load over area; deformation adds length and stiffness.
  • Keep kips and inches so ksi comes out directly.

Step-by-step solution

  1. Stress

    σ=P/A\sigma = P/A
  2. Substituting

    σ=116/7.50=15.47ksi\sigma = 116/7.50 = 15.47 ksi
  3. Elongation

    δ=PL/(AE)\delta = PL/(AE)
  4. Substituting

    δ=116(169)/(7.50×29,000)\delta = 116(169)/(7.50 \times 29,000)
  5. Evaluate

    δ=0.0901in\delta = 0.0901 in
  6. Strain check

    ε=δ/L=0.000533=σ/E=0.000533✓\varepsilon = \delta/L = 0.000533 = \sigma/E = 0.000533 ✓
Answer:

σ ≈ 15.47 ksi; δ ≈ 0.090 in.

Why the other options are there

  • 15,467 ksi (psi/ksi confusion)
  • 2,614 in. (E omitted)

Reference: FE Reference Handbook — Mechanics of Materials → Engineering Strain

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