Relationship Between Hardness and Tensile Strength
Materials Science · FE Reference Handbook section
Handbook notes for this section
Definitions and conditions exactly as the handbook states them.
- For plain carbon steels, there is a general relationship between Brinell hardness and tensile strength as follows:
Core formulas for this FE topic
Definitions, applicability, units, assumptions and worked examples for each relation.
Worked exam-style examples
The four ways this section is written on the real exam — thoughts first, then equations, then substitution.
A steel component measures 165 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 5.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.33 ksi (ratio inverted)
- 32 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength
A steel component measures 391 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 8.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.78 ksi (ratio inverted)
- 256 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength
A steel component measures 343 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 6.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.69 ksi (ratio inverted)
- 64 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength
A steel component measures 203 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 5.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.41 ksi (ratio inverted)
- 32 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength
A steel component measures 183 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 6.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.37 ksi (ratio inverted)
- 64 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength
A steel component measures 344 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 6.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.69 ksi (ratio inverted)
- 64 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength
A steel component measures 236 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 8.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.47 ksi (ratio inverted)
- 256 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength
A steel component measures 176 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 4.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.35 ksi (ratio inverted)
- 16 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength
A steel component measures 220 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 5.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.44 ksi (ratio inverted)
- 32 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength
A steel component measures 277 BHN. Estimate its tensile strength from the hardness relationship, then determine how many grains per square inch at 100× correspond to an ASTM grain size number of 6.
Given
Find
Approximate tensile strength and grains per in² at 100×
Start with the thinking
- For steels the empirical relation between hardness and tensile strength is TS ≈ 500 × BHN in psi.
- The ASTM grain size number doubles the grain count for every increment of one.
Step-by-step solution
Formula — TS (psi) ≈ 500 × BHN
Substituting
Formula
Substituting
Interpretation — finer grains (higher n) raise yield strength through the Hall-Petch effect
Why the other options are there
- 0.55 ksi (ratio inverted)
- 64 grains/in² (exponent off by one)
Reference: FE Reference Handbook — Materials Science → Relationship Between Hardness and Tensile Strength