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Lever Rule

Materials Science · FE Reference Handbook section

Materials Science
5 formulas
10 exam-style examples
~55 min
All Materials Science lectures

Handbook notes for this section

Definitions and conditions exactly as the handbook states them.

  • The following phase diagram and equations illustrate how the weight of each phase in a two-phase system can be determined:

Core formulas for this FE topic

Definitions, applicability, units, assumptions and worked examples for each relation.

Worked exam-style examples

The four ways this section is written on the real exam — thoughts first, then equations, then substitution.

Example 1
Lever rule phase fractions — Lever Rule

An alloy of overall composition 42 wt% B lies in a two-phase field bounded by 13 wt% and 83 wt% B. What fraction of each phase is present?

Given

  • C0=42wtC_{0} = 42 wt%
  • CL=13wtC_L = 13 wt%
  • CS=83wtC_S = 83 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(83−42)/(83−13)=0.586W_L = (83 - 42)/(83 - 13) = 0.586
  3. Solid fraction

    WS=1−0.586=0.414W_S = 1 - 0.586 = 0.414
  4. Check

    58.658.6% + 41.4% = 100% ✓
Answer:

≈ 58.6% liquid, 41.4% solid

Why the other options are there

  • 41.4% liquid (arms swapped)
  • 42% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

Example 2
Lever rule phase fractions — Lever Rule (2)

An alloy of overall composition 50 wt% B lies in a two-phase field bounded by 25 wt% and 81 wt% B. What fraction of each phase is present?

Given

  • C0=50wtC_{0} = 50 wt%
  • CL=25wtC_L = 25 wt%
  • CS=81wtC_S = 81 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(81−50)/(81−25)=0.554W_L = (81 - 50)/(81 - 25) = 0.554
  3. Solid fraction

    WS=1−0.554=0.446W_S = 1 - 0.554 = 0.446
  4. Check

    55.455.4% + 44.6% = 100% ✓
Answer:

≈ 55.4% liquid, 44.6% solid

Why the other options are there

  • 44.6% liquid (arms swapped)
  • 50% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

Example 3
Lever rule phase fractions — Lever Rule (3)

An alloy of overall composition 42 wt% B lies in a two-phase field bounded by 22 wt% and 82 wt% B. What fraction of each phase is present?

Given

  • C0=42wtC_{0} = 42 wt%
  • CL=22wtC_L = 22 wt%
  • CS=82wtC_S = 82 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(82−42)/(82−22)=0.667W_L = (82 - 42)/(82 - 22) = 0.667
  3. Solid fraction

    WS=1−0.667=0.333W_S = 1 - 0.667 = 0.333
  4. Check

    66.766.7% + 33.3% = 100% ✓
Answer:

≈ 66.7% liquid, 33.3% solid

Why the other options are there

  • 33.3% liquid (arms swapped)
  • 42% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

Example 4
Lever rule phase fractions — Lever Rule (4)

An alloy of overall composition 51 wt% B lies in a two-phase field bounded by 13 wt% and 70 wt% B. What fraction of each phase is present?

Given

  • C0=51wtC_{0} = 51 wt%
  • CL=13wtC_L = 13 wt%
  • CS=70wtC_S = 70 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(70−51)/(70−13)=0.333W_L = (70 - 51)/(70 - 13) = 0.333
  3. Solid fraction

    WS=1−0.333=0.667W_S = 1 - 0.333 = 0.667
  4. Check

    33.333.3% + 66.7% = 100% ✓
Answer:

≈ 33.3% liquid, 66.7% solid

Why the other options are there

  • 66.7% liquid (arms swapped)
  • 51% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

Example 5
Lever rule phase fractions — Lever Rule (5)

An alloy of overall composition 47 wt% B lies in a two-phase field bounded by 15 wt% and 71 wt% B. What fraction of each phase is present?

Given

  • C0=47wtC_{0} = 47 wt%
  • CL=15wtC_L = 15 wt%
  • CS=71wtC_S = 71 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(71−47)/(71−15)=0.429W_L = (71 - 47)/(71 - 15) = 0.429
  3. Solid fraction

    WS=1−0.429=0.571W_S = 1 - 0.429 = 0.571
  4. Check

    42.942.9% + 57.1% = 100% ✓
Answer:

≈ 42.9% liquid, 57.1% solid

Why the other options are there

  • 57.1% liquid (arms swapped)
  • 47% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

Example 6
Lever rule phase fractions — Lever Rule (6)

An alloy of overall composition 40 wt% B lies in a two-phase field bounded by 14 wt% and 76 wt% B. What fraction of each phase is present?

Given

  • C0=40wtC_{0} = 40 wt%
  • CL=14wtC_L = 14 wt%
  • CS=76wtC_S = 76 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(76−40)/(76−14)=0.581W_L = (76 - 40)/(76 - 14) = 0.581
  3. Solid fraction

    WS=1−0.581=0.419W_S = 1 - 0.581 = 0.419
  4. Check

    58.158.1% + 41.9% = 100% ✓
Answer:

≈ 58.1% liquid, 41.9% solid

Why the other options are there

  • 41.9% liquid (arms swapped)
  • 40% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

Example 7
Lever rule phase fractions — Lever Rule (7)

An alloy of overall composition 48 wt% B lies in a two-phase field bounded by 17 wt% and 78 wt% B. What fraction of each phase is present?

Given

  • C0=48wtC_{0} = 48 wt%
  • CL=17wtC_L = 17 wt%
  • CS=78wtC_S = 78 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(78−48)/(78−17)=0.492W_L = (78 - 48)/(78 - 17) = 0.492
  3. Solid fraction

    WS=1−0.492=0.508W_S = 1 - 0.492 = 0.508
  4. Check

    49.249.2% + 50.8% = 100% ✓
Answer:

≈ 49.2% liquid, 50.8% solid

Why the other options are there

  • 50.8% liquid (arms swapped)
  • 48% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

Example 8
Lever rule phase fractions — Lever Rule (8)

An alloy of overall composition 36 wt% B lies in a two-phase field bounded by 18 wt% and 78 wt% B. What fraction of each phase is present?

Given

  • C0=36wtC_{0} = 36 wt%
  • CL=18wtC_L = 18 wt%
  • CS=78wtC_S = 78 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(78−36)/(78−18)=0.700W_L = (78 - 36)/(78 - 18) = 0.700
  3. Solid fraction

    WS=1−0.700=0.300W_S = 1 - 0.700 = 0.300
  4. Check

    70.070.0% + 30.0% = 100% ✓
Answer:

≈ 70.0% liquid, 30.0% solid

Why the other options are there

  • 30.0% liquid (arms swapped)
  • 36% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

Example 9
Lever rule phase fractions — Lever Rule (9)

An alloy of overall composition 50 wt% B lies in a two-phase field bounded by 12 wt% and 85 wt% B. What fraction of each phase is present?

Given

  • C0=50wtC_{0} = 50 wt%
  • CL=12wtC_L = 12 wt%
  • CS=85wtC_S = 85 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(85−50)/(85−12)=0.479W_L = (85 - 50)/(85 - 12) = 0.479
  3. Solid fraction

    WS=1−0.479=0.521W_S = 1 - 0.479 = 0.521
  4. Check

    47.947.9% + 52.1% = 100% ✓
Answer:

≈ 47.9% liquid, 52.1% solid

Why the other options are there

  • 52.1% liquid (arms swapped)
  • 50% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

Example 10
Lever rule phase fractions — Lever Rule (10)

An alloy of overall composition 32 wt% B lies in a two-phase field bounded by 16 wt% and 73 wt% B. What fraction of each phase is present?

Given

  • C0=32wtC_{0} = 32 wt%
  • CL=16wtC_L = 16 wt%
  • CS=73wtC_S = 73 wt%

Find

Phase fractions

Start with the thinking

  • The lever rule uses the opposite arm of the tie line.
  • Fractions must sum to 1.

Step-by-step solution

  1. Liquid fraction

    WL=(CS−C0)/(CS−CL)W_L = (C_S - C_{0})/(C_S - C_L)
  2. Substituting

    WL=(73−32)/(73−16)=0.719W_L = (73 - 32)/(73 - 16) = 0.719
  3. Solid fraction

    WS=1−0.719=0.281W_S = 1 - 0.719 = 0.281
  4. Check

    71.971.9% + 28.1% = 100% ✓
Answer:

≈ 71.9% liquid, 28.1% solid

Why the other options are there

  • 28.1% liquid (arms swapped)
  • 32% liquid (composition read as a fraction)

Reference: FE Reference Handbook — Materials Science → Lever Rule

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