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Engineering stress

Materials Science · FE Reference Handbook section

Materials Science
4 formulas
10 exam-style examples
~53 min
All Materials Science lectures

Core formulas for this FE topic

Definitions, applicability, units, assumptions and worked examples for each relation.

Worked exam-style examples

The four ways this section is written on the real exam — thoughts first, then equations, then substitution.

Example 1
Engineering versus true stress and strain — Engineering stress

A 0.640 in diameter bar of original length 4 in carries 8,000 lb and stretches 0.07 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=8,000lbP = 8,000 lb
  • d0=0.640ind_{0} = 0.640 in
  • L0=4inL_{0} = 4 in
  • ΔL = 0.07 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.640)2=0.32170in2A_{0} = (\pi/4)(0.640)^{2} = 0.32170 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=8000/0.32170=24,868psi\sigma_eng = 8000/0.32170 = 24,868 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.07/4=0.01750\varepsilon_eng = 0.07/4 = 0.01750
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=24,868(1+0.01750)=25,303psi\sigma_true = 24,868(1 + 0.01750) = 25,303 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.01750)=0.01735\varepsilon_true = \ln (1.01750) = 0.01735
Answer:
σeng=24,868psi,εeng=0.0175;σtrue=25,303psi,εtrue=0.0173\sigma_eng = 24,868 psi, \varepsilon_eng = 0.0175; \sigma_true = 25,303 psi, \varepsilon_true = 0.0173

Why the other options are there

  • σ_true = 24,440 psi (divided instead of multiplied)
  • ε_true = 0.0175 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

Example 2
Engineering versus true stress and strain — Engineering stress (2)

A 0.750 in diameter bar of original length 8 in carries 20,000 lb and stretches 0.35 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=20,000lbP = 20,000 lb
  • d0=0.750ind_{0} = 0.750 in
  • L0=8inL_{0} = 8 in
  • ΔL = 0.35 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.750)2=0.44179in2A_{0} = (\pi/4)(0.750)^{2} = 0.44179 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=20000/0.44179=45,271psi\sigma_eng = 20000/0.44179 = 45,271 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.35/8=0.04375\varepsilon_eng = 0.35/8 = 0.04375
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=45,271(1+0.04375)=47,251psi\sigma_true = 45,271(1 + 0.04375) = 47,251 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.04375)=0.04282\varepsilon_true = \ln (1.04375) = 0.04282
Answer:
σeng=45,271psi,εeng=0.0438;σtrue=47,251psi,εtrue=0.0428\sigma_eng = 45,271 psi, \varepsilon_eng = 0.0438; \sigma_true = 47,251 psi, \varepsilon_true = 0.0428

Why the other options are there

  • σ_true = 43,373 psi (divided instead of multiplied)
  • ε_true = 0.0438 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

Example 3
Engineering versus true stress and strain — Engineering stress (3)

A 0.445 in diameter bar of original length 4 in carries 18,000 lb and stretches 0.30 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=18,000lbP = 18,000 lb
  • d0=0.445ind_{0} = 0.445 in
  • L0=4inL_{0} = 4 in
  • ΔL = 0.30 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.445)2=0.15553in2A_{0} = (\pi/4)(0.445)^{2} = 0.15553 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=18000/0.15553=115,734psi\sigma_eng = 18000/0.15553 = 115,734 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.30/4=0.07500\varepsilon_eng = 0.30/4 = 0.07500
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=115,734(1+0.07500)=124,415psi\sigma_true = 115,734(1 + 0.07500) = 124,415 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.07500)=0.07232\varepsilon_true = \ln (1.07500) = 0.07232
Answer:
σeng=115,734psi,εeng=0.0750;σtrue=124,415psi,εtrue=0.0723\sigma_eng = 115,734 psi, \varepsilon_eng = 0.0750; \sigma_true = 124,415 psi, \varepsilon_true = 0.0723

Why the other options are there

  • σ_true = 107,660 psi (divided instead of multiplied)
  • ε_true = 0.0750 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

Example 4
Engineering versus true stress and strain — Engineering stress (4)

A 0.475 in diameter bar of original length 5 in carries 9,000 lb and stretches 0.12 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=9,000lbP = 9,000 lb
  • d0=0.475ind_{0} = 0.475 in
  • L0=5inL_{0} = 5 in
  • ΔL = 0.12 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.475)2=0.17721in2A_{0} = (\pi/4)(0.475)^{2} = 0.17721 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=9000/0.17721=50,789psi\sigma_eng = 9000/0.17721 = 50,789 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.12/5=0.02400\varepsilon_eng = 0.12/5 = 0.02400
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=50,789(1+0.02400)=52,007psi\sigma_true = 50,789(1 + 0.02400) = 52,007 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.02400)=0.02372\varepsilon_true = \ln (1.02400) = 0.02372
Answer:
σeng=50,789psi,εeng=0.0240;σtrue=52,007psi,εtrue=0.0237\sigma_eng = 50,789 psi, \varepsilon_eng = 0.0240; \sigma_true = 52,007 psi, \varepsilon_true = 0.0237

Why the other options are there

  • σ_true = 49,598 psi (divided instead of multiplied)
  • ε_true = 0.0240 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

Example 5
Engineering versus true stress and strain — Engineering stress (5)

A 0.570 in diameter bar of original length 7 in carries 11,000 lb and stretches 0.20 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=11,000lbP = 11,000 lb
  • d0=0.570ind_{0} = 0.570 in
  • L0=7inL_{0} = 7 in
  • ΔL = 0.20 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.570)2=0.25518in2A_{0} = (\pi/4)(0.570)^{2} = 0.25518 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=11000/0.25518=43,108psi\sigma_eng = 11000/0.25518 = 43,108 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.20/7=0.02857\varepsilon_eng = 0.20/7 = 0.02857
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=43,108(1+0.02857)=44,339psi\sigma_true = 43,108(1 + 0.02857) = 44,339 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.02857)=0.02817\varepsilon_true = \ln (1.02857) = 0.02817
Answer:
σeng=43,108psi,εeng=0.0286;σtrue=44,339psi,εtrue=0.0282\sigma_eng = 43,108 psi, \varepsilon_eng = 0.0286; \sigma_true = 44,339 psi, \varepsilon_true = 0.0282

Why the other options are there

  • σ_true = 41,910 psi (divided instead of multiplied)
  • ε_true = 0.0286 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

Example 6
Engineering versus true stress and strain — Engineering stress (6)

A 0.420 in diameter bar of original length 8 in carries 14,000 lb and stretches 0.12 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=14,000lbP = 14,000 lb
  • d0=0.420ind_{0} = 0.420 in
  • L0=8inL_{0} = 8 in
  • ΔL = 0.12 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.420)2=0.13854in2A_{0} = (\pi/4)(0.420)^{2} = 0.13854 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=14000/0.13854=101,051psi\sigma_eng = 14000/0.13854 = 101,051 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.12/8=0.01500\varepsilon_eng = 0.12/8 = 0.01500
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=101,051(1+0.01500)=102,567psi\sigma_true = 101,051(1 + 0.01500) = 102,567 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.01500)=0.01489\varepsilon_true = \ln (1.01500) = 0.01489
Answer:
σeng=101,051psi,εeng=0.0150;σtrue=102,567psi,εtrue=0.0149\sigma_eng = 101,051 psi, \varepsilon_eng = 0.0150; \sigma_true = 102,567 psi, \varepsilon_true = 0.0149

Why the other options are there

  • σ_true = 99,557 psi (divided instead of multiplied)
  • ε_true = 0.0150 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

Example 7
Engineering versus true stress and strain — Engineering stress (7)

A 0.685 in diameter bar of original length 3 in carries 7,000 lb and stretches 0.05 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=7,000lbP = 7,000 lb
  • d0=0.685ind_{0} = 0.685 in
  • L0=3inL_{0} = 3 in
  • ΔL = 0.05 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.685)2=0.36853in2A_{0} = (\pi/4)(0.685)^{2} = 0.36853 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=7000/0.36853=18,994psi\sigma_eng = 7000/0.36853 = 18,994 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.05/3=0.01667\varepsilon_eng = 0.05/3 = 0.01667
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=18,994(1+0.01667)=19,311psi\sigma_true = 18,994(1 + 0.01667) = 19,311 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.01667)=0.01653\varepsilon_true = \ln (1.01667) = 0.01653
Answer:
σeng=18,994psi,εeng=0.0167;σtrue=19,311psi,εtrue=0.0165\sigma_eng = 18,994 psi, \varepsilon_eng = 0.0167; \sigma_true = 19,311 psi, \varepsilon_true = 0.0165

Why the other options are there

  • σ_true = 18,683 psi (divided instead of multiplied)
  • ε_true = 0.0167 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

Example 8
Engineering versus true stress and strain — Engineering stress (8)

A 0.605 in diameter bar of original length 2 in carries 16,000 lb and stretches 0.17 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=16,000lbP = 16,000 lb
  • d0=0.605ind_{0} = 0.605 in
  • L0=2inL_{0} = 2 in
  • ΔL = 0.17 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.605)2=0.28748in2A_{0} = (\pi/4)(0.605)^{2} = 0.28748 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=16000/0.28748=55,657psi\sigma_eng = 16000/0.28748 = 55,657 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.17/2=0.08500\varepsilon_eng = 0.17/2 = 0.08500
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=55,657(1+0.08500)=60,388psi\sigma_true = 55,657(1 + 0.08500) = 60,388 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.08500)=0.08158\varepsilon_true = \ln (1.08500) = 0.08158
Answer:
σeng=55,657psi,εeng=0.0850;σtrue=60,388psi,εtrue=0.0816\sigma_eng = 55,657 psi, \varepsilon_eng = 0.0850; \sigma_true = 60,388 psi, \varepsilon_true = 0.0816

Why the other options are there

  • σ_true = 51,297 psi (divided instead of multiplied)
  • ε_true = 0.0850 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

Example 9
Engineering versus true stress and strain — Engineering stress (9)

A 0.440 in diameter bar of original length 2 in carries 24,000 lb and stretches 0.13 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=24,000lbP = 24,000 lb
  • d0=0.440ind_{0} = 0.440 in
  • L0=2inL_{0} = 2 in
  • ΔL = 0.13 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.440)2=0.15205in2A_{0} = (\pi/4)(0.440)^{2} = 0.15205 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=24000/0.15205=157,840psi\sigma_eng = 24000/0.15205 = 157,840 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.13/2=0.06500\varepsilon_eng = 0.13/2 = 0.06500
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=157,840(1+0.06500)=168,099psi\sigma_true = 157,840(1 + 0.06500) = 168,099 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.06500)=0.06297\varepsilon_true = \ln (1.06500) = 0.06297
Answer:
σeng=157,840psi,εeng=0.0650;σtrue=168,099psi,εtrue=0.0630\sigma_eng = 157,840 psi, \varepsilon_eng = 0.0650; \sigma_true = 168,099 psi, \varepsilon_true = 0.0630

Why the other options are there

  • σ_true = 148,206 psi (divided instead of multiplied)
  • ε_true = 0.0650 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

Example 10
Engineering versus true stress and strain — Engineering stress (10)

A 0.420 in diameter bar of original length 8 in carries 10,000 lb and stretches 0.25 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=10,000lbP = 10,000 lb
  • d0=0.420ind_{0} = 0.420 in
  • L0=8inL_{0} = 8 in
  • ΔL = 0.25 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.420)2=0.13854in2A_{0} = (\pi/4)(0.420)^{2} = 0.13854 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=10000/0.13854=72,179psi\sigma_eng = 10000/0.13854 = 72,179 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.25/8=0.03125\varepsilon_eng = 0.25/8 = 0.03125
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=72,179(1+0.03125)=74,435psi\sigma_true = 72,179(1 + 0.03125) = 74,435 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.03125)=0.03077\varepsilon_true = \ln (1.03125) = 0.03077
Answer:
σeng=72,179psi,εeng=0.0313;σtrue=74,435psi,εtrue=0.0308\sigma_eng = 72,179 psi, \varepsilon_eng = 0.0313; \sigma_true = 74,435 psi, \varepsilon_true = 0.0308

Why the other options are there

  • σ_true = 69,992 psi (divided instead of multiplied)
  • ε_true = 0.0313 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering stress

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