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Engineering strain

Materials Science · FE Reference Handbook section

Materials Science
4 formulas
10 exam-style examples
~53 min
All Materials Science lectures

Core formulas for this FE topic

Definitions, applicability, units, assumptions and worked examples for each relation.

Worked exam-style examples

The four ways this section is written on the real exam — thoughts first, then equations, then substitution.

Example 1
Engineering versus true stress and strain — Engineering strain

A 0.505 in diameter bar of original length 6 in carries 17,000 lb and stretches 0.08 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=17,000lbP = 17,000 lb
  • d0=0.505ind_{0} = 0.505 in
  • L0=6inL_{0} = 6 in
  • ΔL = 0.08 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.505)2=0.20030in2A_{0} = (\pi/4)(0.505)^{2} = 0.20030 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=17000/0.20030=84,874psi\sigma_eng = 17000/0.20030 = 84,874 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.08/6=0.01333\varepsilon_eng = 0.08/6 = 0.01333
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=84,874(1+0.01333)=86,006psi\sigma_true = 84,874(1 + 0.01333) = 86,006 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.01333)=0.01325\varepsilon_true = \ln (1.01333) = 0.01325
Answer:
σeng=84,874psi,εeng=0.0133;σtrue=86,006psi,εtrue=0.0132\sigma_eng = 84,874 psi, \varepsilon_eng = 0.0133; \sigma_true = 86,006 psi, \varepsilon_true = 0.0132

Why the other options are there

  • σ_true = 83,758 psi (divided instead of multiplied)
  • ε_true = 0.0133 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

Example 2
Engineering versus true stress and strain — Engineering strain (2)

A 0.480 in diameter bar of original length 5 in carries 10,000 lb and stretches 0.09 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=10,000lbP = 10,000 lb
  • d0=0.480ind_{0} = 0.480 in
  • L0=5inL_{0} = 5 in
  • ΔL = 0.09 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.480)2=0.18096in2A_{0} = (\pi/4)(0.480)^{2} = 0.18096 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=10000/0.18096=55,262psi\sigma_eng = 10000/0.18096 = 55,262 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.09/5=0.01800\varepsilon_eng = 0.09/5 = 0.01800
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=55,262(1+0.01800)=56,257psi\sigma_true = 55,262(1 + 0.01800) = 56,257 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.01800)=0.01784\varepsilon_true = \ln (1.01800) = 0.01784
Answer:
σeng=55,262psi,εeng=0.0180;σtrue=56,257psi,εtrue=0.0178\sigma_eng = 55,262 psi, \varepsilon_eng = 0.0180; \sigma_true = 56,257 psi, \varepsilon_true = 0.0178

Why the other options are there

  • σ_true = 54,285 psi (divided instead of multiplied)
  • ε_true = 0.0180 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

Example 3
Engineering versus true stress and strain — Engineering strain (3)

A 0.475 in diameter bar of original length 8 in carries 7,000 lb and stretches 0.15 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=7,000lbP = 7,000 lb
  • d0=0.475ind_{0} = 0.475 in
  • L0=8inL_{0} = 8 in
  • ΔL = 0.15 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.475)2=0.17721in2A_{0} = (\pi/4)(0.475)^{2} = 0.17721 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=7000/0.17721=39,502psi\sigma_eng = 7000/0.17721 = 39,502 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.15/8=0.01875\varepsilon_eng = 0.15/8 = 0.01875
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=39,502(1+0.01875)=40,243psi\sigma_true = 39,502(1 + 0.01875) = 40,243 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.01875)=0.01858\varepsilon_true = \ln (1.01875) = 0.01858
Answer:
σeng=39,502psi,εeng=0.0188;σtrue=40,243psi,εtrue=0.0186\sigma_eng = 39,502 psi, \varepsilon_eng = 0.0188; \sigma_true = 40,243 psi, \varepsilon_true = 0.0186

Why the other options are there

  • σ_true = 38,775 psi (divided instead of multiplied)
  • ε_true = 0.0188 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

Example 4
Engineering versus true stress and strain — Engineering strain (4)

A 0.635 in diameter bar of original length 4 in carries 4,000 lb and stretches 0.13 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=4,000lbP = 4,000 lb
  • d0=0.635ind_{0} = 0.635 in
  • L0=4inL_{0} = 4 in
  • ΔL = 0.13 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.635)2=0.31669in2A_{0} = (\pi/4)(0.635)^{2} = 0.31669 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=4000/0.31669=12,631psi\sigma_eng = 4000/0.31669 = 12,631 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.13/4=0.03250\varepsilon_eng = 0.13/4 = 0.03250
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=12,631(1+0.03250)=13,041psi\sigma_true = 12,631(1 + 0.03250) = 13,041 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.03250)=0.03198\varepsilon_true = \ln (1.03250) = 0.03198
Answer:
σeng=12,631psi,εeng=0.0325;σtrue=13,041psi,εtrue=0.0320\sigma_eng = 12,631 psi, \varepsilon_eng = 0.0325; \sigma_true = 13,041 psi, \varepsilon_true = 0.0320

Why the other options are there

  • σ_true = 12,233 psi (divided instead of multiplied)
  • ε_true = 0.0325 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

Example 5
Engineering versus true stress and strain — Engineering strain (5)

A 0.505 in diameter bar of original length 6 in carries 5,000 lb and stretches 0.25 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=5,000lbP = 5,000 lb
  • d0=0.505ind_{0} = 0.505 in
  • L0=6inL_{0} = 6 in
  • ΔL = 0.25 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.505)2=0.20030in2A_{0} = (\pi/4)(0.505)^{2} = 0.20030 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=5000/0.20030=24,963psi\sigma_eng = 5000/0.20030 = 24,963 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.25/6=0.04167\varepsilon_eng = 0.25/6 = 0.04167
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=24,963(1+0.04167)=26,003psi\sigma_true = 24,963(1 + 0.04167) = 26,003 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.04167)=0.04082\varepsilon_true = \ln (1.04167) = 0.04082
Answer:
σeng=24,963psi,εeng=0.0417;σtrue=26,003psi,εtrue=0.0408\sigma_eng = 24,963 psi, \varepsilon_eng = 0.0417; \sigma_true = 26,003 psi, \varepsilon_true = 0.0408

Why the other options are there

  • σ_true = 23,965 psi (divided instead of multiplied)
  • ε_true = 0.0417 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

Example 6
Engineering versus true stress and strain — Engineering strain (6)

A 0.595 in diameter bar of original length 7 in carries 21,000 lb and stretches 0.20 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=21,000lbP = 21,000 lb
  • d0=0.595ind_{0} = 0.595 in
  • L0=7inL_{0} = 7 in
  • ΔL = 0.20 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.595)2=0.27805in2A_{0} = (\pi/4)(0.595)^{2} = 0.27805 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=21000/0.27805=75,526psi\sigma_eng = 21000/0.27805 = 75,526 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.20/7=0.02857\varepsilon_eng = 0.20/7 = 0.02857
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=75,526(1+0.02857)=77,684psi\sigma_true = 75,526(1 + 0.02857) = 77,684 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.02857)=0.02817\varepsilon_true = \ln (1.02857) = 0.02817
Answer:
σeng=75,526psi,εeng=0.0286;σtrue=77,684psi,εtrue=0.0282\sigma_eng = 75,526 psi, \varepsilon_eng = 0.0286; \sigma_true = 77,684 psi, \varepsilon_true = 0.0282

Why the other options are there

  • σ_true = 73,428 psi (divided instead of multiplied)
  • ε_true = 0.0286 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

Example 7
Engineering versus true stress and strain — Engineering strain (7)

A 0.545 in diameter bar of original length 6 in carries 21,000 lb and stretches 0.07 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=21,000lbP = 21,000 lb
  • d0=0.545ind_{0} = 0.545 in
  • L0=6inL_{0} = 6 in
  • ΔL = 0.07 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.545)2=0.23328in2A_{0} = (\pi/4)(0.545)^{2} = 0.23328 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=21000/0.23328=90,019psi\sigma_eng = 21000/0.23328 = 90,019 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.07/6=0.01167\varepsilon_eng = 0.07/6 = 0.01167
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=90,019(1+0.01167)=91,070psi\sigma_true = 90,019(1 + 0.01167) = 91,070 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.01167)=0.01160\varepsilon_true = \ln (1.01167) = 0.01160
Answer:
σeng=90,019psi,εeng=0.0117;σtrue=91,070psi,εtrue=0.0116\sigma_eng = 90,019 psi, \varepsilon_eng = 0.0117; \sigma_true = 91,070 psi, \varepsilon_true = 0.0116

Why the other options are there

  • σ_true = 88,981 psi (divided instead of multiplied)
  • ε_true = 0.0117 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

Example 8
Engineering versus true stress and strain — Engineering strain (8)

A 0.650 in diameter bar of original length 5 in carries 5,000 lb and stretches 0.09 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=5,000lbP = 5,000 lb
  • d0=0.650ind_{0} = 0.650 in
  • L0=5inL_{0} = 5 in
  • ΔL = 0.09 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.650)2=0.33183in2A_{0} = (\pi/4)(0.650)^{2} = 0.33183 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=5000/0.33183=15,068psi\sigma_eng = 5000/0.33183 = 15,068 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.09/5=0.01800\varepsilon_eng = 0.09/5 = 0.01800
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=15,068(1+0.01800)=15,339psi\sigma_true = 15,068(1 + 0.01800) = 15,339 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.01800)=0.01784\varepsilon_true = \ln (1.01800) = 0.01784
Answer:
σeng=15,068psi,εeng=0.0180;σtrue=15,339psi,εtrue=0.0178\sigma_eng = 15,068 psi, \varepsilon_eng = 0.0180; \sigma_true = 15,339 psi, \varepsilon_true = 0.0178

Why the other options are there

  • σ_true = 14,801 psi (divided instead of multiplied)
  • ε_true = 0.0180 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

Example 9
Engineering versus true stress and strain — Engineering strain (9)

A 0.560 in diameter bar of original length 3 in carries 15,000 lb and stretches 0.12 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=15,000lbP = 15,000 lb
  • d0=0.560ind_{0} = 0.560 in
  • L0=3inL_{0} = 3 in
  • ΔL = 0.12 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.560)2=0.24630in2A_{0} = (\pi/4)(0.560)^{2} = 0.24630 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=15000/0.24630=60,901psi\sigma_eng = 15000/0.24630 = 60,901 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.12/3=0.04000\varepsilon_eng = 0.12/3 = 0.04000
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=60,901(1+0.04000)=63,337psi\sigma_true = 60,901(1 + 0.04000) = 63,337 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.04000)=0.03922\varepsilon_true = \ln (1.04000) = 0.03922
Answer:
σeng=60,901psi,εeng=0.0400;σtrue=63,337psi,εtrue=0.0392\sigma_eng = 60,901 psi, \varepsilon_eng = 0.0400; \sigma_true = 63,337 psi, \varepsilon_true = 0.0392

Why the other options are there

  • σ_true = 58,559 psi (divided instead of multiplied)
  • ε_true = 0.0400 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

Example 10
Engineering versus true stress and strain — Engineering strain (10)

A 0.720 in diameter bar of original length 7 in carries 10,000 lb and stretches 0.28 in. Compute the engineering stress and engineering strain, then convert both to true stress and true strain.

Given

  • P=10,000lbP = 10,000 lb
  • d0=0.720ind_{0} = 0.720 in
  • L0=7inL_{0} = 7 in
  • ΔL = 0.28 in

Find

σ_eng, ε_eng, σ_true and ε_true

Start with the thinking

  • Engineering stress uses the original area; true stress uses the instantaneous area.
  • Below necking, constant volume gives σ_true = σ_eng(1 + ε) and ε_true = ln(1 + ε).

Step-by-step solution

  1. Area

    A0=(π/4)(0.720)2=0.40715in2A_{0} = (\pi/4)(0.720)^{2} = 0.40715 in^{2}
  2. Formula

    σeng=P/A0\sigma_eng = P/A_{0}
  3. Substituting

    σeng=10000/0.40715=24,561psi\sigma_eng = 10000/0.40715 = 24,561 psi
  4. Formula — ε_eng = ΔL/L₀

  5. Substituting

    εeng=0.28/7=0.04000\varepsilon_eng = 0.28/7 = 0.04000
  6. Formula

    σtrue=σeng(1+εeng)\sigma_true = \sigma_eng(1 + \varepsilon_eng)
  7. Substituting

    σtrue=24,561(1+0.04000)=25,543psi\sigma_true = 24,561(1 + 0.04000) = 25,543 psi
  8. Formula

    εtrue=ln⁡(1+εeng)\varepsilon_true = \ln (1 + \varepsilon_eng)
  9. Substituting

    εtrue=ln⁡(1.04000)=0.03922\varepsilon_true = \ln (1.04000) = 0.03922
Answer:
σeng=24,561psi,εeng=0.0400;σtrue=25,543psi,εtrue=0.0392\sigma_eng = 24,561 psi, \varepsilon_eng = 0.0400; \sigma_true = 25,543 psi, \varepsilon_true = 0.0392

Why the other options are there

  • σ_true = 23,616 psi (divided instead of multiplied)
  • ε_true = 0.0400 (no logarithm)

Reference: FE Reference Handbook — Materials Science → Engineering strain

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