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Electrostatic Precipitator Efficiency

Environmental Engineering · FE Reference Handbook section

Environmental Engineering
5 formulas
10 exam-style examples
~55 min
All Environmental Engineering lectures

Handbook notes for this section

Definitions and conditions exactly as the handbook states them.

  • Note that any consistent set of units can be used for W, A, and Q (e.g., ft/min, ft2, and ft3/min).

Core formulas for this FE topic

Definitions, applicability, units, assumptions and worked examples for each relation.

Worked exam-style examples

The four ways this section is written on the real exam — thoughts first, then equations, then substitution.

Example 1
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency

A stack gas stream of 59 m³/s carries 7 g/m³ of particulate. It passes a cyclone at 90% efficiency followed by a fabric filter at 94.0% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=59m3/sQ = 59 m^{3}/s
  • Cin=7g/m3C_in = 7 g/m^{3}
  • η1=0.90\eta_{1} = 0.90
  • η2=0.940\eta_{2} = 0.940

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=7(1−0.90)=0.700g/m3C_{1} = 7(1 - 0.90) = 0.700 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=0.700(1−0.940)=0.0420g/m3C_{2} = 0.700(1 - 0.940) = 0.0420 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.100×0.0600=0.99400=99.400\eta = 1 - 0.100 \times 0.0600 = 0.99400 = 99.400%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.0420g/m3×59m3/s×3600s/h÷1000=8.921kg/h0.0420 g/m^{3} \times 59 m^{3}/s \times 3600 s/h \div 1000 = 8.921 kg/h
Answer:
Cout=0.0420g/m3,η=99.40C_out = 0.0420 g/m^{3}, \eta = 99.40%, emission = 8.92 kg/h

Why the other options are there

  • η = 184.0% (efficiencies added)
  • 1,487 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

Example 2
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency (2)

A stack gas stream of 41 m³/s carries 4 g/m³ of particulate. It passes a cyclone at 91% efficiency followed by a fabric filter at 94.0% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=41m3/sQ = 41 m^{3}/s
  • Cin=4g/m3C_in = 4 g/m^{3}
  • η1=0.91\eta_{1} = 0.91
  • η2=0.940\eta_{2} = 0.940

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=4(1−0.91)=0.360g/m3C_{1} = 4(1 - 0.91) = 0.360 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=0.360(1−0.940)=0.0216g/m3C_{2} = 0.360(1 - 0.940) = 0.0216 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.090×0.0600=0.99460=99.460\eta = 1 - 0.090 \times 0.0600 = 0.99460 = 99.460%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.0216g/m3×41m3/s×3600s/h÷1000=3.188kg/h0.0216 g/m^{3} \times 41 m^{3}/s \times 3600 s/h \div 1000 = 3.188 kg/h
Answer:
Cout=0.0216g/m3,η=99.46C_out = 0.0216 g/m^{3}, \eta = 99.46%, emission = 3.19 kg/h

Why the other options are there

  • η = 185.0% (efficiencies added)
  • 590.4 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

Example 3
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency (3)

A stack gas stream of 21 m³/s carries 20 g/m³ of particulate. It passes a cyclone at 88% efficiency followed by a fabric filter at 95.5% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=21m3/sQ = 21 m^{3}/s
  • Cin=20g/m3C_in = 20 g/m^{3}
  • η1=0.88\eta_{1} = 0.88
  • η2=0.955\eta_{2} = 0.955

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=20(1−0.88)=2.400g/m3C_{1} = 20(1 - 0.88) = 2.400 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=2.400(1−0.955)=0.1080g/m3C_{2} = 2.400(1 - 0.955) = 0.1080 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.120×0.0450=0.99460=99.460\eta = 1 - 0.120 \times 0.0450 = 0.99460 = 99.460%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.1080g/m3×21m3/s×3600s/h÷1000=8.165kg/h0.1080 g/m^{3} \times 21 m^{3}/s \times 3600 s/h \div 1000 = 8.165 kg/h
Answer:
Cout=0.1080g/m3,η=99.46C_out = 0.1080 g/m^{3}, \eta = 99.46%, emission = 8.16 kg/h

Why the other options are there

  • η = 183.5% (efficiencies added)
  • 1,512 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

Example 4
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency (4)

A stack gas stream of 15 m³/s carries 14 g/m³ of particulate. It passes a cyclone at 77% efficiency followed by a fabric filter at 92.5% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=15m3/sQ = 15 m^{3}/s
  • Cin=14g/m3C_in = 14 g/m^{3}
  • η1=0.77\eta_{1} = 0.77
  • η2=0.925\eta_{2} = 0.925

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=14(1−0.77)=3.220g/m3C_{1} = 14(1 - 0.77) = 3.220 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=3.220(1−0.925)=0.2415g/m3C_{2} = 3.220(1 - 0.925) = 0.2415 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.230×0.0750=0.98275=98.275\eta = 1 - 0.230 \times 0.0750 = 0.98275 = 98.275%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.2415g/m3×15m3/s×3600s/h÷1000=13.041kg/h0.2415 g/m^{3} \times 15 m^{3}/s \times 3600 s/h \div 1000 = 13.041 kg/h
Answer:
Cout=0.2415g/m3,η=98.28C_out = 0.2415 g/m^{3}, \eta = 98.28%, emission = 13.04 kg/h

Why the other options are there

  • η = 169.5% (efficiencies added)
  • 756.0 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

Example 5
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency (5)

A stack gas stream of 28 m³/s carries 6 g/m³ of particulate. It passes a cyclone at 87% efficiency followed by a fabric filter at 92.5% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=28m3/sQ = 28 m^{3}/s
  • Cin=6g/m3C_in = 6 g/m^{3}
  • η1=0.87\eta_{1} = 0.87
  • η2=0.925\eta_{2} = 0.925

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=6(1−0.87)=0.780g/m3C_{1} = 6(1 - 0.87) = 0.780 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=0.780(1−0.925)=0.0585g/m3C_{2} = 0.780(1 - 0.925) = 0.0585 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.130×0.0750=0.99025=99.025\eta = 1 - 0.130 \times 0.0750 = 0.99025 = 99.025%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.0585g/m3×28m3/s×3600s/h÷1000=5.897kg/h0.0585 g/m^{3} \times 28 m^{3}/s \times 3600 s/h \div 1000 = 5.897 kg/h
Answer:
Cout=0.0585g/m3,η=99.02C_out = 0.0585 g/m^{3}, \eta = 99.02%, emission = 5.90 kg/h

Why the other options are there

  • η = 179.5% (efficiencies added)
  • 604.8 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

Example 6
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency (6)

A stack gas stream of 55 m³/s carries 4 g/m³ of particulate. It passes a cyclone at 77% efficiency followed by a fabric filter at 99.0% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=55m3/sQ = 55 m^{3}/s
  • Cin=4g/m3C_in = 4 g/m^{3}
  • η1=0.77\eta_{1} = 0.77
  • η2=0.990\eta_{2} = 0.990

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=4(1−0.77)=0.920g/m3C_{1} = 4(1 - 0.77) = 0.920 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=0.920(1−0.990)=0.0092g/m3C_{2} = 0.920(1 - 0.990) = 0.0092 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.230×0.0100=0.99770=99.770\eta = 1 - 0.230 \times 0.0100 = 0.99770 = 99.770%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.0092g/m3×55m3/s×3600s/h÷1000=1.822kg/h0.0092 g/m^{3} \times 55 m^{3}/s \times 3600 s/h \div 1000 = 1.822 kg/h
Answer:
Cout=0.0092g/m3,η=99.77C_out = 0.0092 g/m^{3}, \eta = 99.77%, emission = 1.82 kg/h

Why the other options are there

  • η = 176.0% (efficiencies added)
  • 792.0 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

Example 7
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency (7)

A stack gas stream of 18 m³/s carries 25 g/m³ of particulate. It passes a cyclone at 78% efficiency followed by a fabric filter at 95.5% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=18m3/sQ = 18 m^{3}/s
  • Cin=25g/m3C_in = 25 g/m^{3}
  • η1=0.78\eta_{1} = 0.78
  • η2=0.955\eta_{2} = 0.955

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=25(1−0.78)=5.500g/m3C_{1} = 25(1 - 0.78) = 5.500 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=5.500(1−0.955)=0.2475g/m3C_{2} = 5.500(1 - 0.955) = 0.2475 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.220×0.0450=0.99010=99.010\eta = 1 - 0.220 \times 0.0450 = 0.99010 = 99.010%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.2475g/m3×18m3/s×3600s/h÷1000=16.038kg/h0.2475 g/m^{3} \times 18 m^{3}/s \times 3600 s/h \div 1000 = 16.038 kg/h
Answer:
Cout=0.2475g/m3,η=99.01C_out = 0.2475 g/m^{3}, \eta = 99.01%, emission = 16.04 kg/h

Why the other options are there

  • η = 173.5% (efficiencies added)
  • 1,620 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

Example 8
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency (8)

A stack gas stream of 29 m³/s carries 25 g/m³ of particulate. It passes a cyclone at 83% efficiency followed by a fabric filter at 94.5% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=29m3/sQ = 29 m^{3}/s
  • Cin=25g/m3C_in = 25 g/m^{3}
  • η1=0.83\eta_{1} = 0.83
  • η2=0.945\eta_{2} = 0.945

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=25(1−0.83)=4.250g/m3C_{1} = 25(1 - 0.83) = 4.250 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=4.250(1−0.945)=0.2338g/m3C_{2} = 4.250(1 - 0.945) = 0.2338 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.170×0.0550=0.99065=99.065\eta = 1 - 0.170 \times 0.0550 = 0.99065 = 99.065%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.2338g/m3×29m3/s×3600s/h÷1000=24.404kg/h0.2338 g/m^{3} \times 29 m^{3}/s \times 3600 s/h \div 1000 = 24.404 kg/h
Answer:
Cout=0.2338g/m3,η=99.07C_out = 0.2338 g/m^{3}, \eta = 99.07%, emission = 24.40 kg/h

Why the other options are there

  • η = 177.5% (efficiencies added)
  • 2,610 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

Example 9
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency (9)

A stack gas stream of 55 m³/s carries 18 g/m³ of particulate. It passes a cyclone at 75% efficiency followed by a fabric filter at 92.0% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=55m3/sQ = 55 m^{3}/s
  • Cin=18g/m3C_in = 18 g/m^{3}
  • η1=0.75\eta_{1} = 0.75
  • η2=0.920\eta_{2} = 0.920

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=18(1−0.75)=4.500g/m3C_{1} = 18(1 - 0.75) = 4.500 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=4.500(1−0.920)=0.3600g/m3C_{2} = 4.500(1 - 0.920) = 0.3600 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.250×0.0800=0.98000=98.000\eta = 1 - 0.250 \times 0.0800 = 0.98000 = 98.000%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.3600g/m3×55m3/s×3600s/h÷1000=71.280kg/h0.3600 g/m^{3} \times 55 m^{3}/s \times 3600 s/h \div 1000 = 71.280 kg/h
Answer:
Cout=0.3600g/m3,η=98.00C_out = 0.3600 g/m^{3}, \eta = 98.00%, emission = 71.28 kg/h

Why the other options are there

  • η = 167.0% (efficiencies added)
  • 3,564 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

Example 10
Series particulate control: overall collection efficiency and emission rate — Electrostatic Precipitator Efficiency (10)

A stack gas stream of 25 m³/s carries 20 g/m³ of particulate. It passes a cyclone at 78% efficiency followed by a fabric filter at 93.5% efficiency. Compute the concentration after each device, the overall efficiency, and the emission rate in kg/h.

Given

  • Q=25m3/sQ = 25 m^{3}/s
  • Cin=20g/m3C_in = 20 g/m^{3}
  • η1=0.78\eta_{1} = 0.78
  • η2=0.935\eta_{2} = 0.935

Find

Intermediate and final concentrations, overall η and kg/h emitted

Start with the thinking

  • Efficiencies in series multiply as penetrations (1 − η), they never simply add.
  • The overall penetration is the product of the individual penetrations.

Step-by-step solution

  1. Formula

    C1=Cin(1−η1)C_{1} = C_in(1 - \eta_{1})
  2. Substituting

    C1=20(1−0.78)=4.400g/m3C_{1} = 20(1 - 0.78) = 4.400 g/m^{3}
  3. Formula

    C2=C1(1−η2)C_{2} = C_{1}(1 - \eta_{2})
  4. Substituting

    C2=4.400(1−0.935)=0.2860g/m3C_{2} = 4.400(1 - 0.935) = 0.2860 g/m^{3}
  5. Formula

    ηoverall=1−(1−η1)(1−η2)\eta_overall = 1 - (1 - \eta_{1})(1 - \eta_{2})
  6. Substituting

    η=1−0.220×0.0650=0.98570=98.570\eta = 1 - 0.220 \times 0.0650 = 0.98570 = 98.570%
  7. Formula

    emission=C2Qemission = C_{2} Q
  8. Substituting

    0.2860g/m3×25m3/s×3600s/h÷1000=25.740kg/h0.2860 g/m^{3} \times 25 m^{3}/s \times 3600 s/h \div 1000 = 25.740 kg/h
Answer:
Cout=0.2860g/m3,η=98.57C_out = 0.2860 g/m^{3}, \eta = 98.57%, emission = 25.74 kg/h

Why the other options are there

  • η = 171.5% (efficiencies added)
  • 1,800 kg/h (uncontrolled rate)

Reference: FE Reference Handbook — Environmental Engineering → Electrostatic Precipitator Efficiency

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